A TEC/W&P ZEMENT/SCHEUCH

Breaking the mercury cycle for ­emission abatement with the “ExMercury – ­Splitted Preheater System”

Due to the current trend of maximizing the substitution rates of alternative fuels, whilst emission regulations are being made more restrictive, the cement industry is facing a new ­challenge with minimization of a special pollutant. Mercury emissions have been identified as being caused by alternative fuels or contaminated raw materials and require an abatement system downstream of the pyroprocess. With the new ExMercury system, the consortium of A TEC, W&P Zement and Scheuch, has set up an effective solution combining a high emission reduction of up to 80 % with minimized operating and investment costs. This article also reviews briefly the basic mechanisms of the formation and reduction of Hg in the pyroprocess.

1 Introduction

The reduction of anthropogenic mercury emissions is of great interest, especially since it was agreed at the Minamata convention in 2013 which provided a basis for a worldwide reduction of mercury emissions [1]. Mercury is classified as a pollutant due to its toxicity and due to its physical properties as it forms a cycle in the atmosphere, leads to bioaccumulation and therefore enters the food chain. Therefore the focus is set on a limitation in the emission of this element.

The cement industry has been identified as second largest gaseous emission source of mercury just behind...

Related articles:

Issue 9/2015 Dipl.-Ing. Florian Salzer, W&P Zement GmbH, Wietersdorf/Austria

Mercury emission reduction at Wietersdorf­ cement plant

Together with plant manufacturers Scheuch GmbH and A TEC, the W&P cement plant in Wietersdorf has developed ExMercury, a system for the reduction of mercury emissions. We talked to Dipl.-Ing. Florian...

more
Issue 10/2018 PL420009 (A1)

Method and the system for cleaning waste gases from furnaces designed for firing clinker from nitrogen, sulfur and mercury oxides

(22) 28.12.2016 (43) 02.07.2018 (57) The subject of the application is a method of purification of flue gases from clinker burning furnaces from nitrogen oxides, sulfur and mercury oxides,...

more
Issue 09/2009

Process filter trends in the cement industry

1 Introduction In 1950 the dust emission level of cement factories in the ­leading western countries was still around 3.5 kg/t of cement. In other words, cement production lines with an output of...

more
Issue 1/2022 US 2021/0339192 A1

A method and apparatus for reduction of HCl emission from cement plants using cement raw meal as absorber

(22) 29.08.2019 (43) 04.11.2021 (57) The invention relates to a method for reduction of HCl emission from a cement plant based on a treatment of a preheater (1) and/or bypass gas stream, characterized...

more
Issue 6/2021 EP3843878 (A1)

A method and apparatus for reduction of HCI emission from cement plants using cement raw meal as absorber

(22) 29.08.2019 (43) 07.07.2021 (57) Summary of the corresponding patent WO2020044288 (A1): The invention relates to a method for reduction of HCl emission from a cement plant based on a treatment of...

more