EMDE Industrie-Technik GmbH

With the internationally patented Batchbin® system (Fig.), EMDE Industrie-Technik has developed a flexible plant concept to meet the growing requirements for powder production plants. A batch shuttle, the “Batchbin”, collects all additives for a particular recipe and transfers these materials to the next process, usually to a mixer. The mixture is transported by a special conveying system, allowing the movement of the shuttle in every direction, horizontal and vertical. This enables the integration of all feeding stations, both existing and future-installed feeding stations, in the circuit. The finished feed batch can then be transferred at any point required, even on other levels or in adjoining buildings. Long mechanical or pneumatic transport routes with the danger of product loss and contamination are eliminated.

 

Provisions can be made for all possible later extensions in the design, enabling later docking whenever required. The modular system enables practically any arrangement of all the individual components of a complex ensiling, batching, mixing and filling plant. In addition, from an average mixing plant size, up to four product lines can be easily supplied with different finished products. The special design of the stainless steel shuttles and a multi-stage ventilation system ensure complete emptying. Depending on requirements, additional piston vibrators or tappers are installed to guarantee discharge. Four self-closing special valves at the top of the shuttle enable the simultaneous addition of more than one additive as well as an exhaust air connection for high feed rates. Special centring and sensors guarantee exact docking at the stations. EMDE has also developed a model that functions with difficult powder products. The standard shuttle with 1250-l volume is adapted to one pallet size. A junior system with 550 l is used to put together low-quantity components and a 1600 l shuttle covers the range of plants with the highest capacities.

 

Hall 9, Stand 9-126

www.emde.de

x

Related articles:

Issue 2009-12

Largest dispersible polymer powder plant

WACKER officially opened its new dispersible powder and vinyl acetate ethylene dispersion plant in Nanjing/China on 16.11.2009. With an annual capacity of 30?000 metric tons of dispersible powder, the...

more
Issue 2017-9 TEKA MASCHINENBAU GMBH

A mixing system for the dry ­building materials industry

The THT turbine mixer from Teka Maschinenbau GmbH is ideal for mixing all dry material batches such as dry mortar, cements, etc. and is suitable for the multiple range of aggregates and different...

more
Issue 2011-03

Control additives influence the filler recipe

1 Challenging raw material handling The Pufas Company in Hannoversch Münden/Germany is a very innovative owner managed medium-sized business. ­Pufas has a core business alongside painters‘ filling...

more
Issue 2017-12 GEBR. LÖDIGE MASCHINENBAU GMBH

Lödige construction material mixers for cement production

Concrete is increasingly used not just for construction but also for the purpose of aesthetic design. As a main component of concrete, special cements open up new options for colouring and moulding....

more
Issue 2017-11 WO 2017/142490 A2

Cement silo for holding cement powder and other powdered materials using compression to transport large amounts with land and marine vehicles

(22) 17.02.2017 (43) 24.08.2017 (57) The special features of the cement silo for holding cement powder and other powdered materials using compression to transport large amounts with land and marine...

more