Energy-efficient cement production using an extremely coarse raw mix – Part 2

A field test has demonstrated that the coarse grinding process can save energy and boost production.

Part 1 of this article [1] examined basic process principles and measuring methods. This second part focuses on the results for the kiln line. An increase in kiln output of up to a maximum of 30 % (from 54 to 70 t/h) was attained. A downward trend was apparent in energy consumption. A reduction in specific energy consumption from 3704 to 3633 kJ/kg clinker was measured, averaged across the entire test period. Even lower energy consumptions were recorded during the test phase of operation at an increased kiln speed, during which a notable stabilisation of kiln operation was also observable. In...

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Issue 03/2013

Energy-efficient cement production using an extremely coarse raw mix – Part 1

A field test has demonstrated that energy can be saved and production increased using the coarse grinding process.

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Issue 5/2019 DALMIA CEMENT RESEARCH CENTRE

Redesigning raw mix burning behaviour and its impact on kiln productivity

Burnability studies have been carried out to see the effect of different raw materials with different sources and composition on clinkerisation reactions. This burnability study for different raw...

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